Aero Precision M16A4
Travis Pike for TTAG
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In a day and age in which AR platform rifles are only getting smaller, I’m betting there are plenty of shooters who’ve never tried an AR-15 with a 20-inch barrel. The 16-inch standard AR15 carbine seems to be the most common AR these days, with shorter lengths also being quite popular. It’s a shame how few people know how brilliantly smooth an AR-15 with a 20-inch barrel can be.

A long time ago I was a young Marine infantryman armed to the teeth with a bevy of issued weapons including my beloved M240, my Beretta M9, a Mossberg 500, and of course an M16A4. After I got out of the service I did what everyone else did and bought an AR carbine and didn’t look back for years. But I’m glad I finally did.

Aero Precision M16A4
(Travis Pike for TTAG)

The market for AR-15 rifles with 20-inch barrels is still very much alive. The clone market is one source of demand and for those looking to clone military rifles. PSA, FN, Bear Creek Arsenal and, as you can see here, Aero Precision are making classic M16A2 and A4 style rifles.

This is not a production M16A4 clone rifle. You have two options if you want to build an M16A4 style rifle from Aero Precision. Aero makes a complete rifle equipped with a quad rail that lacks a carry handle and is sold by Brownells. The second is this build which is just the Aero AR15 20″ inch upper and M16A4 lower. All I added was a Stealth Gear charging handle and an Aero Precision 5.56 NATO bolt carrier group to complete the upper.

Is it an M16A4? Not really, but kind of.

Aero Precision M16A4
Yes, the lower has burst safety selector markings (Travis Pike for TTAG)

I went with the lighter, non-railed variant with the awesome carry handle sights. It still features the standard A4 goodies, including the flat top upper that’s just begging for an ACOG.

The Aero complete lower receiver features some semi-accurate markings with Property of USA and M16A4 being stamped on. These aren’t 100% accurate, and the only way I know of to get 100% accurate markings involves an 80% lower and an engraver. You do get the tease of a burst inscription, which is a nice touch.

Aero Precision M16A4
You can join the Marines and get them…yes these were all issued to me (Travis Pike for TTAG)

Why a Full-Size Rifle AR?

The .223 Remington round was built around a 20-inch barrel, which gives users of this rifle a few advantages. There’s a little extra velocity which gives you at most a 200 FPS advantage over a 16-inch barrel, but often delivers less than that.

There are reportedly some steel armor plates that can withstand an M193 from a 16-inch AR-15 but not from one with a 20-inch barrel, but I can’t independently verify that. The biggest advantage is just the smooth shooting nature of a full-length AR-15.

Aero Precision M16A4
So comfortable (Travis Pike for TTAG)

There is hardly any recoil from this rifle. It’s super-smooth and comfortable to shoot. Muzzle blast and concussion are almost nil, as is muzzle rise and muzzle flash. This is one of the most comfortable rifles I’ve ever fired.

Back in the day, I didn’t really appreciate my ole A4. Cool guys had M4s, plus I was already issued far too many guns and the rifle seemed superfluous in the face of my M240. However, these days I’m starting to appreciate the traits of the M16A4 and full-sized ARs in general.

Aero Precision M16A4
(Travis Pike for TTAG)

The main reason I wanted a full-sized AR, though, was nostalgia. I handled an Aero Precision M16A4 at SHOT Show and had wanted one ever since. While it lacks an ACOG and a KAC rail, it’s almost a perfect replica of my service rifle.

The A2 style stock, the dynamic sights, the bayonet lug, that horrid standard A2 grip and, of course, the A2 flash suppressor. All features I am intimately familiar with.

The Stability of the A2 Stock

A lot of people, especially smaller-framed Marines, really didn’t like the A2 style stock. Especially when you mix in the bulk of body armor and the inch or two it adds. However, my large frame never minded the long A2 stock. It fits me just right.

The Aero stock is rock solid and provides an excellent cheek weld. You can lock this stock in the pocket of your shoulder and tighten down and get a natural sight picture. In a pinch, you could slam someone’s face into it and it would be an effective melee weapon.

Aero Precision M16A4
(Travis Pike for TTAG)

This Aero Precision model sports the A2 style ribbed texturing on the stock, as well as a compartment that holds a cleaning kit. Brownell’s also has leaded weights to help decrease recoil and make for a heavier stock for aforementioned butt stroking.

It’s a very stable rifle stock that stays in your shoulder as you shoot. You can fire rapidly and the gun won’t move at all.

Aero Precision M16A4
The pinned front sight base with bayonet lug and birdcage flash hider (Travis Pike for TTAG)

The Aero Precision’s handguards are classic A2 style plastic. They’re long and round and are pretty damn comfortable to grip. You can do the most exaggerated C-clamp grip very easily if you so choose. They do tend to heat up when you start spitting lead downrange and gloves might be a good choice if you’re shooting a lot in a short period of time.

Shooting the M16A4 Rifle

The gun has also run reliably one hundred percent of the time. It’s eaten mostly Hornady LE Training ammo, which is lacquered steel case. It’s also been fed a steady diet of hundreds of rounds of Monarch Ammo from Academy. To finish it all off I went through my final 200 rounds of Wolf Gold .223.

Aero Precision M16A4
(Travis Pike for TTAG)

I broke out the old M16A4 manual that you can find here (PDF) and followed the 25 meter zeroing procedure. This is the Army’s procedure and the Marines use a 36/300 zero.

I had a 25 meter zeroing target I picked up somewhere so I bit the bullet and took the Army’s route. I assumed the prone and followed the procedure to obtain a battle sight zero.

Aero Precision M16A4
Them Sights… (Travis Pike for TTAG)

There is a real joy in creating a group that looks like a three-leaf clover. Yeah, it’s only 25 yards and this is a full-sized rifle, but that kinda joy is irreplaceable. So much so that even after I had zeroed the gun, I kept shooting those 3-shot groups. The trigger isn’t match grade, but it feels like it’s on the higher end of mil-spec.

Aero Precision M16A4
100 Yards Standing Offhand Shots (Travis Pike For TTAG)

I moved back to the 100-yard line to quit sandbagging it. From a standing position, I produced this group on a Sage Dynamics target. For a sub 1K rifle, in an unsupported standing position, and with just iron sights I’m plenty happy with that.

Aero Precision M16A4
Unsupported Prone at 100 Yards (Travis Pike for TTAG)

At 100 yards in an unsupported prone position, I achieved this group. I disappointed myself with that flyer, but you live and you learn. At this range, I couldn’t see the actual lines on the target so just aimed for the white sheet of paper.

Making things a little more tactical I ran a few drills from my glory days as a Marine and utilized the Pocket Pro 2 to time myself. I wanted to see how the rifle handled as a more modern combat rifle.

I fired a Failure to Stop Drill, a Box Drill, and several Snap Drills aiming for the head. I fired all drills at 15 yards.

Failure to Stop Drill Times

  • 1.65
  • 1.50
  • 1.43

Box Drill Times

  • 3.54
  • 3.65
  • 3.41

Snap Drills Times

  • 1.13
  • 1.00
  • 1.02

The Aero M16A4 is a rifleman’s rifle, and while the current battlefield is ruled by the M4, the M16 is still an excellent design if your goal is to design a full-sized rifle. There is a lot to be said about the differences between the rifles and their purposes.

In many ways, the M16A4 and A2 were designed for a war that was never fought. A war where engagements against the red hoard were fought across open fields and 500-yard shots on man-sized targets were expected and troops would be dialing in windage and elevation corrections mid-battle.

Aero Precision M16A4
(Travis Pike for TTAG)

The Marine Corps is now issuing the M4 to all grunts the M16A4 is still issued to non-combat troops. It’s the last full-sized, general issued rifle and will hold a special place in my heart.

Aero Precision has done an excellent job reproducing the rifle and I’m happy they offered a non-rail ‘slick’ upper receiver for those of us who just want a quality 20-inch barreled AR-15 that’s light and handy.

Aero Precision M16A4
(Travis Pike for TTAG)

The Aero Precision version feels better-built than my issued M16A4. Then again, it wasn’t run through a hundred different Marines on a dozen different deployments and tons of field ops.

Specifications: Aero Precision M16A4 Rifle

Caliber – .223, 5.56 NATO
Operation – Direct Impingement
Capacity – 5 to 150 rounds
Barrel Length – 20 inches
Overall Length – 39.63 inches
Sights – M16A4 carry handle and Fixed Front
Twist Rate – 1:7
Weight – 7 lbs 8 ounces
MSRP – Upper $450 Lower $250

Ratings (Out of five stars):

Accuracy * * * * *
Let’s see, a long sight radius, a rock-solid stock, and a decent trigger are combined here to produce a very accurate weapon overall. It’s accurate for both long-range a well as close quarter’s shooting.

Ergonomics * * * *
The AR-15 platform is very ergonomic and the controls are placed well. It’s a living example of how to design a rifle ergonomically. I took off one star because I know the A2 stock is too long for many shooters.

Reliability * * * * *
It eats and eats and eats without issue. The gun has given me zero issues with various types of ammo. If they haven’t cracked the AR-15 design yet they never will.

Customization * * * *
It’s an AR-15 so do whatever you want. You can swap anything, but I doubt many people are buying these rifles to do a lot of accessorizing. I took one star off because this model doesn’t have a rail system (which was a conscious choice).

Fit and Finish * * * * *
The upper and lower’s finish match perfectly. The finish is a standard anodized black and while it’s not glamorous, the gun looks excellent. The A4 has an attractive retro look I can’t help but appreciate. 

Overall * * * * *
I love this gun. It might be the nostalgia talking, but the Aero Precision M16A4 is a real winner as far as I’m concerned. It’s a fun-shooting, accurate, and reliable rifle that I adore.

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  1. Another AR-15, yawn. The closest I came to getting one was a Sig M400 TREAD. Out of the box it has basically everything I’d want on a 223/5.56 chambering, and I still might get one in case the political climate makes future purchases difficult, but I don’t like 223 and tire of “how great these are”. Gimme a lever or bolt action gun in big bore any day. Esp with wooden furniture.

    • Thanks Grandpa FUDD. Perhaps NOW it the time to get off your ass and buy America’s rifle. Because the progs don’t want/allow you to buy one and to exist as a free man.

      • neoiwa, an AR may be the most popular piece of shit semi auto rifle bought in the United States of America today, but I have to take umbridge to the term “America’s Rifle.” That title should belong to any number of superior rifles. Like I’ve said. I know why ARs are so popular. 1. They’ve available. 2. You can buy them for less than $2000. 3. They’re all the junior population is familiar with, or most of it anyway. None of those things make it a good rifle. Actually, carbine. And finally,; what real rifleman would want one?

        • Less than 2k? Heh. Gun show this past weekend was selling “complete ars’ for $375.00. You cant even touch an ak for under 500 these days.

  2. Dragging that 20 inch barrel and fixed large stock in and out of vehicles and through thick as hell bush made me not a fan. Add in the carry handle/sight, the 30 round mag and the tall structure of the front sight and the bush got real grabby. I will say that the rifle was light enough to make it a little easier on the hump.

    I’ve never been to Astan. But the ground looks more open. The full sized rifle might be okay there. Might be easier to get a good hit at range with it.

    All in all that carbine, which we had none of, looks a better choice for mechanised forces. Handy and all.

    • One size fits all buttstock was an object of hatred, one of the many reasons why I loved my IAR when I was issued one, adjustable stock. Ease of cleaning was also nice.

    • I recently sold off my Colt 20″ A2 that I had bought back in ’94 after purchasing a 16″ carbine. The long rifle was cumbersome and the new shorty is a full 2 lb. lighter (and I’m not getting any younger). The shorty is just as accurate and any loss of muzzle velocity is insignificant at ranges of 300 yds or less.

    • 20in shoots lot better then 26 in i have both the prg m16 wqs 20in and my rra will shoot rings 200 fps faster them any 26 in and ot being to big to take in brush ask vets of nam how good they wore in jungle s ha love my rra 20 in

  3. I put a BCM QRF rail on mine, with a BCM Mod 1 grip, Elftmann trigger, Anderson carry handle and Geissele Super charging handle. You are right it does shoot so much smoother than carbine length rifles. Aero really hit a home run with this rifle!

  4. Isn’t this really a A4 upper receiver with a A2 handguard? I thought the A4 handguard had a rail on the top and bottom?

  5. My first AR build was a frankinstien lower to mil-spec, Bravo 20″ govmt. profile 1 in 7, A2 stock with cleaning kit, F marked carry handle to match the front post, M1 canvas sling, and A1 hand guards. Shoots like a dream like I remember. Actually more accurate. It is the envy of a lot of folks when it goes to the range, especially older Marines.

  6. ARs are more popular because they no longer look like this one.

    But I guess this type fills a small niche.

  7. LIKED the damn .mil “carry handle” and dinosaur stock enough to spend $ on either? All that Sam issued 30yr ago but proves that in a free country there is something for everyone, no matter how idiotic.

  8. Ehhh…for my needs a 16″ barrel is fine. Which I need to keep in the coming gunpocolypse(remember Jan. 2013?!?). Buy NOW🇺🇸

  9. Travis, good review, but everyone here knows what I think of an AR platform. Any AR. That’s not much. My main bone of contention is the butt stroke statements. Admittedly I did bayonet training with an A-1, but we were instructed to slide our strong had to the heel of the stock and, of course, use the edge. We were instructed that if we gripped the wrist of the stock it was likely to break. If want to butt stroke someone use a 1903, M-1 rifle, M-14 (walnut stock), etc. Those rifles are deadly on both ends.

    • Not sure of the strength differences between the A1 stock or the A2 stock but we did beat the hell out of our A2 stocks with buttstrokes as part or our boot camp training. We hit tires wrapped around poles and they seemed to take it okay.

      I’ve only ever seen one person buttstroked with an A4 and it was an Afghani who just threw a rock at me and was about to throw a second. My squadmate took him down hard with a buttstroke.

      • Good for you! Really mean that. But, did the guy live? Broken jaw? Skull fracture? Finally, understand the heat of battle, but do you know where there support hand was placed on the stock? This is an honest question. I always want details on live fire if I can get them.

        • No idea where the hand was located.

          He was knocked unconscious and medevaced to a larger base. Not sure of the extent of his wounds we were never told

    • Had a wood stock M14 in basic. Also had a real shithead DI. On the bayonet course he called me aside and yelled at me that I was hitting the dummy (not him) like a pu..y. DO IT AGAIN!
      Did it again and broke the stock. Can’t say it wasn’t already cracked or not from previous use, but Sgt. Long no longer yelled at me.
      Got to Ft. Gordon and was issued an M16 w/o a forward assist. Did get a cleaning kit. All bayonet training had been halted because of stock failure. TRADOC was still working on the modified program.
      M16 was and still just a cheap, plastic over powered .22.
      In short; junk. My a..hole, I mean opinion.

  10. I have one with the Magpul handguard and a PWS comp, and I absolutely love it. It’s one of my favorite rifles.

  11. In 1994 I was participating in a JTF-6 mission in central California looking for weed grows. While crossing a river I slipped on a rock while holding my M-16A2 by the hand guard. All 180 pounds of me plus equipment landed on two rocks. The hand guard and the end of the butt stock broke my fall. I came out of the water expecting my rifle to be broken in half and I was totally amazed it was one piece.

    • While doing duty for the winter olympics in 2002, we were carrying M16A2s. At 22 below, the stock became brittle. We found this out when one of our soldiers (coming off a patrol at 2am) dropped his M16A2 buttstock a bit too quickly on the asphalt, where it shattered like glass.

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